- Magneteksan
- > Fully Magnetic Drums
- > Neodymium Drum Magnet for Synthetic Rubber Raw Material Line – Ø129×610 mm
Neodymium Drum Magnet for Synthetic Rubber Raw Material Line – Ø129×610 mm
Neodymium Drum Magnet for Synthetic Rubber Raw Material Line – Ø129×610 mm
General Features
- Suitable for synthetic rubber raw material lines.
- Ø129×610 mm magnetic drum construction.
- N35 neodymium magnets are used.
- Helps separate ferromagnetic metal particles.
- AISI 304 stainless steel outer construction.
- Can be integrated into conveyor and material transfer systems.
- Maximum operating temperature: 80°C.
Technical Specifications
- Product Type: Neodymium Magnetic Drum
- Main Application: Synthetic Rubber Raw Material Line
- Drum Diameter: Ø129 mm
- Drum Length: 610 mm
- Magnet Grade: N35 Neodymium
- Material: AISI 304 Stainless Steel
- Target Material: Ferromagnetic Iron / Steel
- Maximum Temperature: 80°C
- Electricity for Magnetic Field: Not Required
The Neodymium Drum Magnet for Synthetic Rubber Raw Material Line is a Ø129×610 mm magnetic drum designed to help separate iron, steel wire fragments and other ferromagnetic foreign particles that may be present in synthetic rubber raw material as it moves through a conveyor or material transfer system. The drum uses N35 neodymium magnets, provides a magnetic field value of 10000 Gauss and features an AISI 304 stainless steel construction. While the rubber raw material continues along its normal flow path, ferromagnetic particles can be influenced by the drum’s magnetic field and follow a different discharge path, helping separate them from the main product flow. The permanent neodymium magnetic system requires no electrical power to generate the magnetic field and has a maximum operating temperature of 80°C.
| Technical Specification | Value |
|---|---|
| Product Type | Neodymium Magnetic Drum |
| Main Application | Synthetic Rubber Raw Material Line |
| Drum Diameter | Ø129 mm |
| Drum Length | 610 mm |
| Magnet Grade | N35 Neodymium |
| Magnetic Field | 10000 Gauss |
| Outer Material | AISI 304 Stainless Steel |
| Installation | Integration into Conveyor / Material Transfer System |
| Target Material | Ferromagnetic Iron / Steel |
| Maximum Operating Temperature | 80°C |
| Electricity for Magnetic Field | Not Required |
What is a Neodymium Drum Magnet for a Synthetic Rubber Line?
The Neodymium Drum Magnet for Synthetic Rubber Line is a cylindrical permanent magnetic separator that helps separate ferromagnetic metal particles contained in rubber raw material as it moves through a production or transfer line.
Its main dimensions are:
Ø129×610 mm
Where is it Used in a Synthetic Rubber Line?
In suitable processes, the product can be integrated into the discharge or transfer section of the raw material transfer conveyor.
Example process:
Synthetic Rubber Raw Material
↓
Feeding / Transfer Conveyor
↓
Ø129×610 mm Neodymium Drum Magnet
↓
Ferromagnetic Metal Separation
↓
Controlled Rubber Raw Material
↓
Next Production Process
What is the Working Principle?
As the rubber raw material passes through the drum section, the non-magnetic main product continues along its normal flow path.
Iron and suitable steel-based particles are affected by the magnetic field generated by the drum.
This difference helps separate ferromagnetic particles from the main product flow.
Can it be Used as a Conveyor Head Drum?
When a suitable mechanical design is provided, the magnetic drum can be positioned at the product discharge section of the conveyor.
As the material passes over and discharges from the drum, the non-magnetic product continues along its normal discharge trajectory, while ferromagnetic particles may remain under the influence of the magnetic field for a longer period.
The final installation arrangement should be determined according to the geometry of the existing conveyor.
Which Metals Can it Help Separate?
Suitable ferromagnetic materials such as:
- iron particles,
- steel wire fragments,
- screws and fasteners,
- steel sheet fragments,
- ferromagnetic machine wear particles
may be affected by the magnetic drum.
Can it Separate Steel Wire Fragments?
Yes.
Ferromagnetic steel wire fragments may be retained by the drum when sufficient magnetic interaction is achieved.
Actual performance depends on the wire’s:
- length,
- diameter,
- weight,
- distance from the drum.
Is the Rubber Material Affected by the Magnet?
Synthetic rubber raw material itself is not ferromagnetic.
Therefore, the purpose of the product is not to attract the rubber, but to target suitable iron and steel-based foreign particles contained within the product.
What is N35 Neodymium?
The product uses N35 grade neodymium magnets.
Neodymium magnets are permanent magnets capable of generating a strong magnetic field.
No electrical energy is required to generate the magnetic field.
What is the Magnetic Field Value?
The specified magnetic field value of the product is:
10000 Gauss
This value helps the drum exert a magnetic effect on ferromagnetic particles.
What Does 10000 Gauss Mean?
A value of 10000 Gauss alone does not indicate:
- a specific lifting capacity in kilograms,
- a fixed attraction distance,
- 100% metal separation.
Actual separation performance depends on process conditions.
What is the Drum Diameter?
The main outside diameter of the drum is:
Ø129 mm
What is the Drum Length?
The main body length of the magnetic drum is:
610 mm
The end shafts are the connection sections used for mechanically integrating the drum into the machine.
What Does AISI 304 Stainless Steel Provide?
AISI 304 stainless steel is used for the outer construction of the drum.
AISI 304 is a stainless steel grade widely used for:
- corrosion resistance,
- cleanable surfaces,
- industrial applications.
What is the Maximum Operating Temperature?
The maximum operating temperature of the product is:
80°C
For processes operating above 80°C, the application should be evaluated separately before the standard construction is used.
Does it Require Electricity?
Not for generating the magnetic field.
The permanent N35 neodymium magnets continuously generate a magnetic field without electricity.
However, the conveyor or mechanical drive system to which the drum is connected may require electrical power.
Does the Drum Have its Own Motor?
This product is the magnetic drum component.
The conveyor’s:
- motor,
- gearbox,
- bearings,
- belt system
belong to the separate mechanical system.
What are the End Shafts Used For?
The shafts at both ends of the product allow the drum to be supported in a suitable machine or conveyor construction.
The exact bearing and connection dimensions should be determined according to the mechanical design of the application.
Is Conveyor Speed Important?
Yes.
Conveyor speed can affect how long a metal particle remains within the magnetic field of the drum.
For this reason, actual operating conditions should be considered for both high-speed and low-speed lines.
Does Product Layer Thickness Affect Performance?
Yes.
If a ferromagnetic particle remains underneath a thick layer of rubber raw material, the distance between the magnet and the metal increases.
Increasing this distance can reduce magnetic interaction.
Is the Distance Between the Drum and the Product Important?
Yes.
The magnetic field decreases as distance increases.
For this reason, the mechanical design of the system should ensure that the product passes through the effective working area of the drum.
Is There a Fixed Attraction Distance?
It is not technically correct to specify a fixed attraction distance in centimetres based only on the Gauss value.
Actual attraction behaviour depends on:
- the size of the metal,
- its weight,
- its shape,
- its magnetic properties,
- its distance from the drum.
Does it Attract Aluminium?
No.
Aluminium is not ferromagnetic.
This product is not intended for separating aluminium.
Does it Attract Copper?
No.
Copper is not ferromagnetic under standard conditions.
Does it Attract Brass?
No.
Brass is also not ferromagnetic.
Does it Attract Stainless Steel?
The magnetic behaviour of stainless steel varies according to its grade.
Some stainless steels may be affected by a magnet, while others exhibit very little magnetic response.
Therefore, guaranteed separation should not be assumed for all stainless steel particles.
Can it Capture Fine Metal Particles in Rubber?
If the particle has sufficient ferromagnetic properties, it may be affected by the magnetic drum.
However, the capture performance of very small particles depends on factors such as:
- particle size,
- particle shape,
- product layer thickness,
- conveyor speed,
- operating distance.
Does it Help Protect Production Equipment?
Yes.
Reducing the transfer of ferromagnetic foreign particles contained in rubber raw material to downstream machinery can help protect:
- mixers,
- crushers,
- extruders,
- other mechanical process equipment.
This should not be interpreted as an absolute guarantee against machine damage.
How Does it Contribute to Product Quality?
Reducing suitable ferromagnetic foreign particles in the product flow helps create a more controlled raw material flow.
Where are the Metal Particles Retained?
Ferromagnetic particles are attracted towards the drum surface by the magnetic field.
Depending on the operating geometry of the drum within the process, metal particles can be directed to a different discharge point from the normal product discharge point.
How is it Cleaned?
The cleaning method may vary according to how the drum is mechanically integrated into the system.
After the system has been safely stopped, accumulated ferromagnetic metal particles should be removed appropriately.
Similar Products
Latest Products
